thermoplastic polyurethane là gì

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Thermoplastic polyurethane (TPU) is any of a class of polyurethane plastics with many properties, including elasticity, transparency, and resistance đồ sộ oil, grease, and abrasion. Technically, they are thermoplastic elastomers consisting of linear segmented block copolymers composed of hard and soft segments.


TPU is a block copolymer consisting of alternating sequences of hard and soft segments or domains formed by the reaction of (1) diisocyanates with short-chain diols (so-called chain extenders) and (2) diisocyanates with long-chain diols. By varying the ratio, structure and/or molecular weight of the reaction compounds, an enormous variety of different TPU can be produced. This allows urethane chemists đồ sộ fine-tune the polymer's structure đồ sộ the desired final properties of the material.


A TPU resin consists of linear polymeric chains in block-structures. Such chains contain low polarity segments which are rather long (called soft segments), alternating with shorter, high polarity segments (called hard segments). Both types of segments are linked together by covalent links sánh that they actually size block-copolymers. The miscibility of the hard and soft segments in TPU depends on the differences in their glass transition temperature (Tg)[1] which occurs at the onset of micro-Brownian segmental motion, identifiable by dynamic mechanical spectra. For an immiscible TPU, the loss modulus spectrum typically shows double peaks, each of which is assigned đồ sộ the Tg of one component. If the two components are miscible, the TPU will be characterized by a single broad peak whose position lie between that of the two original Tg peaks of the pure components.

The polarity of the hard pieces creates a strong attraction between them, which causes a high degree of aggregation and order in this phase, forming crystalline or pseudo crystalline areas located in a soft and flexible matrix. This so-called phase separation between both blocks can be more or less important, depending on the polarity and the molecular weight of the flexible chain, the production conditions, etc. The crystalline or pseudo crystalline areas act as physical cross-links, which tài khoản for the high elasticity level of TPU, whereas the flexible chains will impart the elongation characteristics đồ sộ the polymer.

These "pseudo crosslinks", however, disappear under the effect of heat, and thus the classical extrusion, injection molding, and calendering processing methods are applicable đồ sộ these materials. Consequently, TPU scrap can be reprocessed.


TPU has many applications, including automotive instrument panels, caster wheels, power tools, sporting goods, medical devices, drive belts, footwear, inflatable rafts, fire hoses, and a variety of extruded film, sheet and profile uses.[2][3] TPU is also a popular material found in flexible outer cases of devices lượt thích mobile phones and keyboard protectors.[4]

TPU is well known for its applications in wire and cable jacketing, hose and tube, in adhesive and textile coating applications, and as an impact modifier of other polymers.[5] It is also used in high-performance films, such as high impact resistant glass structures.

TPU is the thermoplastic elastomer used in fused filament deposition (FFD) 3 chiều printing. The absence of warping and lack of need for primer makes it an ideal filament for 3 chiều printers when objects need đồ sộ be flexible and elastic. Since TPU is a thermoplastic, it can be melted by the 3 chiều printer's hotend, printed, then cooled back into an elastic solid. TPU powders are also used for other 3 chiều printing processes, lượt thích selective laser sintering (SLS) and 3 chiều inkjet printing. It's also used in large vertical injection or extrusion moulding machines đồ sộ print directly without the intermediate step of filament extrusion or powder preparation.

Overview of TPU on the market[edit]

Properties of commercially available TPU include:

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  • high abrasion resistance
  • low-temperature performance
  • high shear strength
  • high elasticity
  • transparency
  • oil and grease resistance

The currently available TPUs can be divided mainly into two groups, based on soft segment chemistry:

  1. polyester-based TPUs (mainly derived from adipic acid esters)
  2. polyether-based TPUs (mainly based on tetrahydrofuran (THF) ethers).

The differences between these two groups are outlined in the table below.

Table of properties[edit]

Table 1: Main differences between polyester- and polyether-based TPU.[6]

(A = excellent; B = good; C = acceptable; D = poor; F = very poor)

Property Polyester-based TPU Polyether-based TPU
Abrasion resistance A A
Mechanical properties A B
Low temperature flexibility B A
Heat aging B D
Hydrolysis resistance D A
Chemical resistance A C
Microbial resistance D A
Adhesion strength B D
Injectability B B

TPU is the right choice when a flexible at low temperatures and/or abrasion resistance TPE is requested. Polyether-based TPU in cases where additional excellent hydrolysis and microbial resistance is required, as well as in cases where extreme low-temperature flexibility is important. Ester-based TPU in cases the oil and greases resistance is more relevant.

When stable light colour and non-yellowing performance are required, aliphatic TPU based on aliphatic isocyanates is used.

BASF has pioneered crosslinking during TPU transformation, made possible by adding liquid crosslinkers or using a solid granulated additive masterbatch. Plant-based bio TPU has been developed for green thermoplastic elastomer applications by BASF, Merquinsa-Lubrizol and GRECO, marketed as Elastollan N, Pearlthane ECO and Isothane respectively.


TPU may contain siloxanes, some of which are considered substances of very high concern by the European Union.[7][8]

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See also[edit]

  • Fracking hose
  • Mobile phone cover
  • Polycarbonate
  • Silicone